Monday, April 29, 2024

Wärtsilä Efficiency Upgrade with the optimised propeller design

new boat prop design

We know what happens on the water depends on what you’ve got under the surface. The prop also underwent thorough public testing this fall by BoatTest.com. Greg Sharrow was trying to make quieter drones to film live classical music when he realized that his loopy design, which aimed to limit tip vortices, had an advantage in the water too.

The Wärtsilä Efficiency Upgrade with new propeller design – improve efficiency and reduce emissions

Built as an enclosed, twisted design, the MIT invention allows multirotor, unpiloted aircraft like drones, known for their pestering buzz, to fly almost noiselessly. While each blade on a regular propeller provides one surface area, each loop actually provides two. The more blades a propeller has, generally speaking, the better balanced it is and the less vibration it creates. Since a three-loop Sharrow really has six blade surface areas, vibrations are notably muted in comparison to those created by a regular three-blade propeller. The additional blade area also means the prop can do better at getting a heavy load onto a plane (Sharrow points out that boats equipped with one of their props can get onto a plane at significantly lower rpm) and has more bite on the water when operating in reverse.

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Looped propellers: A noise-killing game changer in air and water - New Atlas

Looped propellers: A noise-killing game changer in air and water.

Posted: Thu, 26 Jan 2023 08:00:00 GMT [source]

We utilize a network of the best prop makers in the movie, commercial, trade show, event, advertising, marketing and themed entertainment industries to create amazing props. If you’re interested in changing up your propeller, talk to a dealer about the next steps for choosing the one that meets your needs. If you find that the boat has lost acceleration, top-end speed, and has any vibrations that are abnormal, it could be a sign that you need to take a closer look at the prop.

Provides Up to 30% Greater Range

The question there, really, is what kind of frequencies these larger props will occupy in the audio spectrum, and whether the toroidal props shift the sound in a human-friendly direction. Sharrow's single props have seen plenty of testing on various marine drives equipped to different vessels, including by third parties such as BoatTest.com. Specific numbers vary by test, but Sharrow claims that its patented props can improve efficiency to the tune of 30 percent more range, boost reverse thrust by 50 percent, and reduce noise dramatically. It has taken home several awards since introducing the propeller in 2020, including a 2023 TIME Best Inventions award and a 2022 Marine Power Innovation Award from Boating magazine.

boating experience

When that happens, many of us may soon be trading in our obsolete blades, to get ahold of those loops. A seven-year designing and testing phase included some rather advanced methodology, including CAD modeling, dynamometer testing with scale models, and dye-injection flow testing at the University of Michigan’s Hydrodynamics Laboratory. Sharrow didn’t introduce their props until this year, at the 2020 Miami International Boat Show. Currently, every MX-1 propeller has to be milled from a solid billet of metal, which helps explain the price of $4,500 for an aluminium MX-1 or $9,000 for a stainless steel one. Over the past 25+ years, DesignTown USA™ has built a reputation as one of the top design and printshop in the Los Angeles, California area.

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Our team of experienced, creative professionals are committed to each and every client we have, both big and small. When there’s no room for error and the job has to get done right the first time, look no further than DesignTown USA™. If for some reason your boat is not performing as expected, it could be an easy fix of changing the pitch or switching out the propeller altogether. Explain what’s going on with the ride and your dealer should be able to tell if the issue is coming from the prop pretty easily. If you’re in a shallow area, trim the engine up to avoid hitting the propeller on inanimate objects like rocks and lake debris. In deeper spots, you can trim the engine down without the threat of propeller damage.

new boat prop design

Custom Props for Marketing & Advertising

Within the Entertainment Industry, DesignTown USA™ is known as the leading print and design company in the Los Angeles area. We've worked with nearly every production house ad studio in Hollywood and our custom props have appeared in commercials including the Super Bowl™ and in countless movies and television shows. When it comes to custom props for the entertainment industry, no one has the experience and reputation in the industry like DesignTown USA™. DesignTown USA™ has created a countless number of custom props for retail product displays.

How to Choose the Best Propeller for Your Boat

A new propeller design will likely start popping up on boats in Alabama and across the nation in the next few months—provided that the manufacturer eventually gets the price down to affordable levels for more customers at the recreational level. While still experimental, the promise of such toroidal propellers could hopefully be dispatched for mass production in commercial aerial services — including aerial deliveries, cinematography, industrial or infrastructure inspections, and agricultural monitoring. Greg reasoned that if he could reduce or even eliminate these tip vortices, it should lead to a quieter, more efficient drone. His light bulb moment came on a dog walk when the idea of a tipless blade, that loops round to rejoin the propeller hub like a strip of twisted ribbon, first popped into his head. As I mentioned above, the boat manufacturer you choose will typically offer the right propeller for your boat.

But a distant drone, like white noise, is starting to obscure the sounds you rely on. Drones and aviation are one thing, but aerodynamics and hydrodynamics are closely related, and it turns out there's already a product close to production in the marine space that takes a very similar approach. What's more, their looped shape not only adds structural stability, but decreases the chance of a prop cutting, clipping or catching on things it runs into.

The contra-rotating propeller is an already-efficient platform for Sharrow's twisty looped blades to call home, dating back over a century in aircraft and over four decades in maritime vessels. Volvo Penta is credited with patenting the first nautical contra-rotating propeller application in 1982 with the DuoProp drive that still serves as one of its brands today. Inspired by the contra-rotating propellers the Swedish navy was using to prevent unwanted rotational movement in torpedoes and improve speed and directional stability, Volvo Penta adapted the design for boat drives. New Atlas' Loz Blain did an excellent job diving into the newly energized world of looped air and sea propellers in a primer just over a year ago.

Sharrow plans to run third-party tests to better assess the extent of his propellers' underwater noise reduction. This process, called cavitation, is very loud — Kathy Metcalf, the president and CEO of the trade association Chamber of Shipping of America, said it accounts for most of a boat propeller's noise. A team working on a silent, ion-propelled plane at MIT's Lincoln Laboratory found itself wondering whether prop noise in multirotors could be mitigated with differently-shaped propellers. Beyond a general promise of better efficiency, agility and maneuverability, Sharrow doesn't dig too deep into how its tipless blades might improve upon the benefits already inherent in contra-rotating propulsion. It will definitely be interesting to hear results from the water as to how the two fare together, though. There is a new prop design that not only excelled in our tests, but may well make many non-loop propellers obsolete.

I’m saving as much as 40 gallons of gasoline on our typical offshore trip. We're at the forefront of marine technology, and you don't want to miss a thing. Don't just trust anyone printshop with your commercial print, design and prototyping needs; trust Design Town USA™, a leading printshop in the Los Angeles Area. We utilize the top prop makers, sculptors and metal workers in the business to make incredible, lasting pieces of art that get attention and look great.

new boat prop design

Every employee is encouraged to identify, review and continually strive for improvement in all areas of the company to assure customer satisfaction. Not only was it the fastest of the three (41.7 knots vs 40.8 knots and 39.0 knots) and the most efficient (4.6mpg @ 32 knots vs 4.2mpg and 4.1mph), it also planed earlier and outperformed them both at every 500rpm increment from idle speed to wide open throttle.

Testing led by the University of Michigan’s Marine Hydrodynamic Laboratory indicates the Sharrow Propeller is 9-to-15% more efficient than standard props. Dye-flow testing at the lab indicated no “vortex” exiting the Sharrow design, while conventional props have a power-wasting vortex that can cause cavitation and loss of efficiency at each blade tip. The effect of the “loop propeller” is to add considerably to the surface area of the blades, as if there were six blades rather than the 3 or 4 usually seen on recreational boat propellers. In terms of drawbacks, these are fairly complex shapes, so they're much harder to manufacture than standard props using cheap and easy injection molding. But even if they double or triple the price of propellers, these are a low-cost part of a drone and the overall impact might not be that tough on the hip pocket.

You're still not going to want them hitting you in the face, but there's probably a marginal safety improvement there. BD Outdoors began as a forum-based fishing community to connect saltwater anglers and provide a home to share the latest fishing reports and news. We strive to maximize our ability to provide quality products that meet or exceed our customers requirements by maintaining continuous improvement of our employees, processes, products and customer service.

Sharrow CNC-machines the propellers from premium stainless steel alloy in the USA and backs them with a lifetime warranty. While Sharrow has never had problems being recognized for innovative design, it doesn't seem destined to get noticed for affordable pricing anytime soon. We noted last year that its US$4,999 MX propeller was roughly 10 times the price of a comparable regular propeller. Adding in a second set of loops to rotate in the opposite direction spikes pricing up between $8,995 and $11,995, depending upon the make/model for which it's specced.

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